ANL-9127HTHP for High Temperature and High Pressure Application Environment 122 GHz FMCW Radar Level Transmitters

This product features a thermal bridge antenna structure design with high-temperature resistant steel photonic crystal, saying goodbye to the traditional nitrogen cooling device. It can meet process temperatures ranging from 400 to 1800 degrees without the need for a nitrogen circulation cooling unit. It is equipped with intelligent echo detection for easy application at high temperatures. With multi-platform configuration, communication can be via Bluetooth wireless technology or HART/DTM. It is a versatile FMCW radar with application flexibility, advanced diagnostics and smart meter verification. It has passed the NAMUR type test and has protection grades of IP67/Exd/Exia.


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Features

■ The thermal bridge antenna structure design adopts high-temperature resistant steel photonic crystal, bidding farewell to the traditional nitrogen cooling device.
■ Meets process temperatures from 400 to a maximum of 1800, but does not require a nitrogen circulation cooling unit.
■ Intelligent echo detection is designed to make it easy to apply at high temperatures.
■ Multi-platform configuration means, communication via Bluetooth wireless technology, or HART/DTM.
■ Versatile FMCW radar for application flexibility, and advanced diagnostics and Smart Meter Verification.
■ NAMUR type tested and IP67 / Exd / Exia

Applications

■ Blast furnace level measurement
■ High temperature and high pressure reactor Applications
■ Metallurgical industry
■ Chemical high pressure and high temperature reaction tank

Description

Traditionally radar level transmitter measure in high-temperature application environment,  using a nitrogen purging for cooling, but for long-term nitrogen cooling causes water vapor condensation in the antenna structure, the radar cannot measure correctly needs to be cleaned regularly.

ANL-9127HTHP radar system adopts a new thermal bridge design,adopts high-temperature resistant steel photonic crystal structure,prevents heat conduction by thermal resistance, and forms a steep temperature gradient so that the radar electronic chamber always maintains a temperature upper limit of not more than 85 degrees Celsius.
The upper part of the antenna structure of ANL-9127HTHP radar system is composed of photonic crystal fiber (PCF) structure antenna,pressure-resistant crystal structure and closed cavity catheter, and the lower part is composed of heat resistance pipe, which is made of high-temperature steel 310S material, for applications with process temperature exceeding 1800 degrees Celsius, the process connection material needs to be made of tungsten steel.

map

Photonic crystal fibers (PCF) structure antenna have many peculiar properties. Only one mode transmission can be supported in a wide range of electromagnetic wave bandwidth, the arrangement of pores in the cladding area can greatly affect the mode properties, and the asymmetric arrangement of pores can also produce a large birefringence effect of radar electromagnetic waves, which provides the possibility for us to design high-performance antennas with high pressure strength, and it can withstand 8MPa pressure under static pressure. The figure on the right shows the photonic crystal fiber structure inside the antenna of the ANL-9127HTHP.
Pressure-resistant crystal structure, it is a lens made by quartz sealing process, and its thickness varies depending on the process temperature of the actual application.The closed cavity duct forms a closed air interlayer that increases thermal resistance and is placed on the warmer side to prevent condensation inside. Its heat transfer is the result of the comprehensive action of three heat transfer methods: heat conduction, convection and radiation, and is also related to the radiation performance (blackness, temperature), air layer thickness, position, air-to-air layer thickness, position, air-to-air seal ability, heat flow direction and other factors.

radar map

Typical Application

The process temperature is 400~500°C application.

The process temperature is 700°C application.

The process temperature is 1200°C application.

The process temperature is 1600°C application.

Specifications

Product No ANL-9127HTHP
Probe mode 2-Wire 4-Wire Additional heat-resisting waveguide fittings
Appearance Picture
parameter  
Measuring Frequency 122 to 123GHz Dynamic FM SweepBandwidth 1GHz(122GHz~123GHz:1GHz)
or 120 to 123GHz Dynamic FM Sweep Bandwidth 3GHz (from 118GHz:3~10GHz)/option (The adjustment FM range can be customized according to theISM requirementsof the customer’s region)
Instrument Range 20/50M  
Antenna Constructe Materials SS304/316 The material is deterrmined by the process temperature
Meas.Principle FMCW Radar System  
Meas.Accuracy ±5mm (=<30m range)  
Power Supply 16-42 VDC(Low current start-up)  
Process Connection >DN50 >DN50,Customized Option
Process Temperature -55...+400 +400...+2000
Antenna Temperature -55 ...+105  
Operating Pressure -0.5...6MPa  
Display / Adjustment

4-Wire:320*240 Dot TFT LCD color sunlight display/4 key

2-Wire:160*80 Dot BL LCD sunlight display/4 key

ChinasimbaSoftware:PCManager V1.x,MobileManager V1.x (v1.0.6(10S)v1.0.12(Android/)

Wireless communication Range Blue tooth 2.0/25M
Output & Protocol

4-20mA/HART-2-wire
4-20mA/HART-4-wire
ModBus/SDI-12(Customized Option)

Profibus PA/DP

Fault Output 22mA/4mA/20.5mA(option)
Live Display Mobile /iPad/PC
Housing Material AI material(or Customized Option)
No.of Cable Entries M20x1.5(φ5.9mm)
Explosion-Proof grade Exd/Exia
features High Temperature and High Pressure Applications

ANL-9127HTHP Products Dimensions in millimeters

ANL-9127HTHP Ordering Codes

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